Dimensions and weights:

• diameter to 4500 mm
• lengths up to 30000 mm
• weights up to 60 tons

Materials we process:

• stainless steels: 1.4301, 1.4307, 1.4541, 1.4571, 1.4401 1.4404, 1.4435, 1.4539, 1.4462 …
• nickel-based alloys: 2.4602 (Alloy22 ), 2.4856 (Alloy 625), 2.4610 (Alloy C4) …
• heat-resistant steels: 1.4821, 1.4878, 1.4841 …

Surface treatment:

• pickling and passivation
• mechanically grinding to Ra 0,2µm
• mechanically polished to Ra 0,2µm
• electropolishing up to Ra 0,2µm
• glass bead blasting
• paint and powder coat
• galvanize

Forming:

• div bending machines (from 0.5mm to 30mm wall thickness)
• cone bending machine
  • for bending cone (funnel) with very small initial diameter and very flat cones
  • to 6 mm wall thickness in stainless steel
  • diameter large: 150mm to 3000mm
  • diameter small: 30mm to 3000mm
  • height of the funnel: 30mm to 1500mm
• CNC press brake 320 tons (up to 12mm stainless steel)
• flanging
• necking tool for all standard sizes
• pipe bending
  • roll bending and profile bending DN10 to DN100
• necking tool of circumferential and longitudinal welds

Separation technology:

• guillotine shears (steel to 12mm)
• water jet cutting machine with 3D head (up to 150mm almost all materials)
• manual plasma cutting machine
• laser and plasma cutting (external)
• nipples (stainless steel up to 3mm)
• punching
• pipe saws to DN8 to DN300
• pipe saw automation
• bandsaw
• hacksaw

Welding:

• Clamping bench ( CWR 3000-40)
  • length to 3000mm
  • diameter of 700mm to 4000mm
  • thicknesses up to 1mm to 25mm
  • welding process TIG / plasma taphole
  • with means for rolling for welds
• Clamping bench
  • length to 2000mm
  • diameter of 100mm to 1000mm
  • thicknesses up to 6
  • welding process TIG
• multiple orbital welding equipment with open and closed welding tongs for pipes from DN6 to DN150
• orbital head for heat exchanger tubes up DN50
• lathe stationary until pipes to DN800
• 50 pieces TIG handsets
• 2 pieces TIG hot wire welding machines
• 8 pieces most modern MAG / MIG devices
• 2 pieces of welding tractors for semi-automatic welding

Welding processes we use:

• WIG (141)
• Plasma tap hole (15)
• MAG (135)
• E-Hand (111)

Cutting tools:

• div. lathes
• div. milling machines
• div. drills
• CNC bed milling machine with dual-arm 24-station tool changer
  • dimensions: 1300 x 500 x 570mm
• Cycles lathe
  • tip width 1500mm
  • rotation diameter over bed 500mm

Grinding:

• portal grinding machine
  • diameter of 500mm to 4000mm
  • grinding the surface and welds inside and out
• div. grinders
• div. turntables
• div. sanding tables

 Testing and measuring equipment:

• Delta-Ferit Meter
• roughness measuring instrument
• thickness gauge (by ultrasound)
• endoscope (for filming of the weld inside the tube)
• test equipment for the color penetration
• 2 pieces of multi-gas measuring instruments for free measurement in confined spaces, containers or EX rooms
• Handheld XRF analyzers

Storage of materials:

• Sheet metal high shelf with 59 sheet metal compartments
• Long goods rack with 148 pieces of cassettes for storing semi-finished products, etc.
• Four padernosters for screws, small parts etc.
• Storage rack for fittings etc.