team

Modern machinery with great vertical range of manufacture!

Dimensions and weights:

  • diameter to 4500 mm
  • lengths up to 30000 mm
  • weights up to 60 tons

Materials we process:

  • stainless steels: 1.4301, 1.4307, 1.4541, 1.4571, 1.4401 1.4404, 1.4435, 1.4539, 1.4462 …
  • nickel-based alloys: 2.4602 (Alloy22 ), 2.4856 (Alloy 625), 2.4610 (Alloy C4) …
  • heat-resistant steels: 1.4821, 1.4878, 1.4841 …

Surface treatment:

  • pickling and passivation
  • mechanically grinding to Ra 0,2µm
  • mechanically polished to Ra 0,2µm
  • electropolishing up to Ra 0,2µm
  • glass bead blasting
  • paint and powder coat
  • galvanize

Forming:

  • div bending machines (from 0.5mm to 30mm wall thickness)
  • cone bending machine
    • for bending cone (funnel) with very small initial diameter and very flat cones
    • to 6 mm wall thickness in stainless steel
    • diameter large: 150mm to 3000mm
    • diameter small: 30mm to 3000mm
    • height of the funnel: 30mm to 1500mm
  • CNC press brake 320 tons (up to 12mm stainless steel)
  • flanging
  • necking tool for all standard sizes
  • section bending
    • with drawing mandrel (DN15 – DN80)
    • during roll bending (DN10 – DN100)
  • profile bending
  • necking tool of circumferential and longitudinal welds

Separation technology:

  • guillotine shears (steel to 12mm)
  • water jet cutting machine with 3D head (up to 150mm almost all materials)
  • manual plasma cutting machine
  • laser and plasma cutting (external)
  • nipples (stainless steel up to 3mm)
  • punching
  • pipe saws to DN8 to DN300
  • pipe saw automation
  • bandsaw
  • hacksaw

Welding:

  • Clamping bench ( CWR 3000-40)
    • length to 3000mm
    • diameter of 700mm to 4000mm
    • thicknesses up to 1mm to 25mm
    • welding process TIG / plasma taphole
    • with means for rolling for welds
  • Clamping bench
    • length to 2000mm
    • diameter of 100mm to 1000mm
    • thicknesses up to 6
    • welding process TIG
  • multiple orbital welding equipment with open and closed welding tongs for pipes from DN6 to DN150
  • orbital head for heat exchanger tubes up DN50
  • lathe stationary until pipes to DN800
  • 50 pieces TIG handsets
  • 2 pieces TIG hot wire welding machines
  • 8 pieces most modern MAG / MIG devices
  • 2 pieces of welding tractors for semi-automatic welding

Welding processes we use:

  • WIG (141)
  • Plasma tap hole (15)
  • MAG (135)
  • E-Hand (111)

Cutting tools:

  • div. lathes
  • div. milling machines
  • div. drills
  • CNC bed milling machine with dual-arm 24-station tool changer
    • dimensions: 1300 x 500 x 570mm
  • Cycles lathe
    • tip width 1500mm
    • rotation diameter over bed 500mm

Grinding:

  • portal grinding machine
    • diameter of 500mm to 4000mm
    • grinding the surface and welds inside and out
  • div. grinders
  • div. turntables
  • div. sanding tables

 Testing and measuring equipment:

  • Delta-Ferit Meter
  • roughness measuring instrument
  • thickness gauge (by ultrasound)
  • endoscope (for filming of the weld inside the tube)
  • test equipment for the color penetration
  • 2 pieces of multi-gas measuring instruments for free measurement in confined spaces, containers or EX rooms

Storage of materials:

  • Sheet metal high shelf with 59 sheet metal compartments
  • Long goods rack with 148 pieces of cassettes for storing semi-finished products, etc.
  • Four padernosters for screws, small parts etc.
  • Storage rack for fittings etc.
team

CONTACT

Empl Anlagen GmbH & Co. KG
Behälter- und Apparatebau
Edelstahlverarbeitung
Auenstr. 11, 84419 Schwindegg

Tel.: + 49 80 82 – 93 59-0
Fax: + 49 80 82 – 93 59-20
Mail: info@empl-anlagen.de

IMAGE BROCHURE (PDF)
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CONCEPTION & DESIGN

geschmacksRaum® WERBEAGENTUR
Mühldorfer Str. 72, 84419 Schwindegg
www.geschmacksraum-werbeagentur.de

EMPL ANLAGEN GMBH & CO. KG – FROM PLANNING TO INSTALLATION